1、 The impact of surges in power supply systems
The sources of power supply system surges are divided into external (caused by lightning) and internal (caused by electrical equipment start stop and faults, etc.).
Lightning strikes on the ground may act on low-voltage power supply systems in two ways:
1. Direct lightning strike: Lightning discharge directly hits components of the power system, injecting a large pulse current. The probability of occurrence is relatively low.
2. Indirect lightning strike: Lightning discharge hits the ground near the equipment, inducing moderate levels of current and voltage on the power line.
2. Voltage level classification and applicable range
1. Division of high and low pressure
According to the power industry standard DL408-1991 "Code of Electrical Safety Work (Electrical Part of Power Plants and Substations)":
Low voltage: Refers to equipment with a ground voltage of 250V and below;
High voltage: Refers to equipment with a voltage above 250V to ground.
Surge protector, suitable for protecting indirect lightning, direct lightning impact, or other transient overvoltage surges in power supply systems with AC 50/60Hz and rated voltage of 220V/380V. It is suitable for the requirements of surge protection in residential, tertiary, and industrial fields.
2. Scope of voltage application
220kV and above are transmission voltages used for long-distance transmission of electrical energy.
The voltage of 110kV and below is generally the distribution voltage, which completes the voltage reduction process of electrical energy and distributes it to electricity users in a certain way.
The 35-110kV distribution network is a high-voltage distribution network; The 10-35kV distribution network is a medium voltage distribution network; Below 1kV is a low-voltage distribution network.
3kV, 6kV, and 10kV are the power supply voltages for high-voltage electrical equipment in industrial and mining enterprises.
3. Installation and wiring diagram of surge protector
Surge protector access mode
In the TN standard, the surge protector generally only needs to be connected in common mode, that is, between the neutral wire of the phase line and the protective ground wire.
But at the starting position of the TN-S standard, there is no need to connect a surge protector between the neutral wire and the protective ground wire. Only for the power ports of the third and fourth levels in the A-level lightning protection level and the particularly important equipment on the third level in the B-level lightning protection level, differential mode connection is required, that is, adding surge protectors connected between the phase and neutral lines.
In the TT standard, when the first level surge protector is located after the leakage protector, the above common mode connection method can be used. When the first level surge protector is located before the leakage protector and the high-voltage system is a center grounded system, the surge protector should be connected using the "3+1" method, that is, three phase lines should be connected to each neutral line with a surge protector, and the neutral line should be connected to the protective ground wire with another surge protector.
In the IT system, surge protectors are only used as common mode connections.
4. Surge protector's protection method for surges
Surge protectors provide a simple, economical, and reliable protection method for power surge protection of electronic devices. Through surge protection components (MOVs), surge energy is quickly transmitted to the ground during lightning induction and overvoltage operation, protecting the equipment from damage. The surge protector provides the following protection methods for surges:
1. Parallel surge protectors are connected in parallel to the power supply line
Under normal circumstances, the varistor inside the lightning protection module is in a high resistance state. When the power grid is struck by lightning or momentary surge overvoltage occurs during switch operation, the lightning arrester responds within nanoseconds, and the varistor is in a low resistance state, quickly limiting the overvoltage to a very low amplitude. When there is a prolonged continuous pulse or overvoltage in the circuit, the performance of the varistor deteriorates and generates heat to a certain extent, causing the thermal release mechanism to trip, avoiding the occurrence of fire and protecting the equipment.
Parallel type
2. Series filtering type surge protectors are connected in series to the power supply line
To provide safe and clean power supply for valuable electronic devices, lightning waves not only have enormous energy, but also extremely steep voltage and current rise rates. Parallel surge protectors can only suppress the amplitude of lightning waves, but cannot change their sharp rising front. The series filtering type power surge protector is connected in series to the power supply line.
Under overvoltage conditions, MOV1 and MOV2 respond within the nanoscale time to clamp the overvoltage; At the same time, the LC filter reduces the steep voltage and current increase rate of lightning waves by nearly 1000 times, and the residual voltage by 5 times, thereby protecting sensitive user equipment.
Series type
3. Install pressure-sensitive limiting elements between phases and lines of power lines to limit surge overvoltage
The first method has a better protective effect on electrical equipment such as lighting, elevators, air conditioners, and motors that have a high level of impulse voltage resistance. But for modern electronic devices with high integration and compact structure, the actual protection effect is not so satisfactory. The reasons are as follows.
Taking the induction lightning protection of single-phase 220V AC power supply as an example, a common method is to install appropriate pressure-sensitive components between the zero and ground lines to absorb and limit the peak voltage generated by induction lightning strikes. The effectiveness of lightning protection in power lines depends entirely on the selection of parameters for varistors and the reliability of their operation.
The selection of pressure-sensitive limiting amplitude is based on the peak value of 310V of the mains power, plus 20% of the impact of grid fluctuations, 10% of device dispersion error, and 15% of reliability factors such as heating, moisture, and component aging caused by long-term operation compensation. The general value is between 470V and 510V. Various peak interference voltages such as induced lightning strikes are limited to 470V. For voltages below 470V, the pressure-sensitive device does not operate.
The power frequency withstand voltage of ordinary low-voltage electrical equipment (such as machine tools, elevators, lighting, air conditioning, etc.) is generally 1500V AC, and the instantaneous withstand voltage peak can reach 2500V or above, so a voltage of 470V is very safe.
However, the working voltage of modern electronic devices composed of large-scale integrated circuits is generally between ± 5V and ± 15V, and the maximum withstand voltage value generally does not exceed 50V. Therefore, high-frequency peak voltages of less than 470V superimposed on the mains will be directly fed into the load. Through spatial coupling capacitors, the interlayer and electrode capacitance of transformers are disproportionately transmitted to the switching power supply or integrated circuit chip, which can cause faults.
Although high-frequency switching power supplies and electronic devices have corresponding measures to prevent peak interference, the protection effect is not ideal due to cost and volume limitations, as well as significant changes in the intensity and frequency spectrum of peak interference such as induced lightning strikes. This is still achieved in the ideal situation of pressure-sensitive limiting elements. In fact, due to the residual voltage of the pressure-sensitive elements and the influence of lead inductance, under strong induced lightning strikes, the actual limiting voltage peak may rise to above 800V to 1000V, posing a threat to subsequent electronic devices.
4. Strengthen the protection effect of electronic equipment by connecting a super isolation transformer (also known as isolation method) in series between the power supply and load to isolate high-frequency peak interference, while also making the secondary equipotential connection easier to carry out
The isolation method mainly uses isolation transformers with shielding layers. Due to common mode interference being a relatively earth interference, it is mainly transmitted through the coupling capacitance between transformer windings. If a shielding layer is inserted between the primary and secondary layers and well grounded, the interference voltage can be diverted through the shielding layer, thereby reducing the interference voltage at the output end.
In theory, a transformer with a shielding layer can achieve a attenuation of about 60dB. But the effectiveness of isolation often depends on the process of the shielding layer. It is best to choose a 0.2mm thick copper plate, with a shielding layer added to the original and secondary edges.
Usually, the shielding layer of the primary side is connected to the shielding layer of the secondary side through a capacitor, and then to the ground of the secondary side. The shielding layer of the original side can also be connected to the ground wire of the original side, and the shielding layer of the secondary side can be connected to the ground wire of the side. And the cross-sectional area of the grounding lead should also be larger. Using an isolation transformer with a shielding layer is a good method, but it has a larger volume.
This method has a limited market and few manufacturers due to the transformer's single function, relatively large volume and weight, inconvenient installation, and poor protection against mid - and low-frequency spikes and surges. So it is generally not used in non special occasions.
5. Absorption method
The absorption method mainly uses absorbing devices to absorb the surge peak interference voltage.
Absorbing devices all have a common characteristic of high impedance below the threshold voltage, and once the threshold voltage is exceeded, the impedance drops sharply, thus having a certain inhibitory effect on the peak voltage.
These types of absorbing devices mainly include varistors, gas discharge tubes, TVS tubes, solid discharge tubes, etc. Different absorbing devices also have their own limitations in suppressing peak voltage.
If the current absorption capacity of the varistor is not large enough; The response speed of gas amplification tubes is relatively slow.

 

On January 14, 2020, the China Architecture Society and the China Meteorological Service Association jointly organized a review meeting for the group standard "Multi pulse surge protectors for low-voltage distribution systems - Performance requirements and experimental methods" (hereinafter referred to as the "standard") at the China Building Standards Design Institute.
China Architecture Society, China Meteorological Service Association, China Architecture Society Architectural Lightning Protection Academic Committee (hereinafter referred to as Lightning Protection Committee), China Aviation Planning and Design Institute Co., Ltd., China Meteorological Administration Meteorological Cadre Training College, Beijing Architectural Design and Research Institute Co., Ltd., Guangdong Meteorological Bureau, Beijing Jianzhu University, China Meteorological Science Research Institute, Tianjin Tianyou Architectural Design Co., Ltd., Beijing Lightning Protection Device Testing Center, Beijing Lightning Protection Device Testing Center, Heilongjiang Meteorological Disaster Prevention Technology Center, Beijing Huatian Electromechanical Research Institute Co., Ltd., Beijing Daxing District Meteorological Bureau A total of 34 leaders, experts, and members of the preparation team from ABB (China) Co., Ltd., Shanghai Leixun Lightning Protection Technology Co., Ltd., Guangdong Huawei Technology Co., Ltd., Beijing Jiean Tongda Science and Trade Co., Ltd., Dongguan Xinbo Rhenium Electronics Co., Ltd., Yueqing Wanze Electric Co., Ltd., Nanjing Dingyou Automation Technology Co., Ltd., Nanjing Kuanyong Electronic System Co., Ltd., and Shanghai Dianke Zhenhe Intelligent Technology Co., Ltd. attended the meeting.

 

preface
With the continuous promotion of the 5G industry by the country, 5G construction is constantly unfolding.
Because power lightning protection belongs to system engineering and must be considered as a whole. It generally includes the following four aspects: lightning protection of AC power cables, grounding connection between base station grounding network and station equipment, lightning protection of station combined power supply system, lightning protection of power lines and power ports, etc. Only by comprehensively protecting in these four aspects can the ideal lightning protection effect be achieved.
This article explores four aspects of lightning protection for 5G base station power supply and provides a complete solution for lightning protection of 5G mobile base station power supply.
1、 Lightning protection scheme for mobile base station power supply
Lightning protection of AC power cables
1. For the protection of AC power cables entering the station, for conditional base stations, the high-voltage and low-voltage cables of transformers should be buried and installed. According to the "YD 5098-2005 Design Specification for Lightning Protection and Grounding Engineering of Communication Bureaus (Stations)" (hereinafter referred to as the "Postal Standard"), "when using dedicated transformers, the burial length of high-voltage power cables should not be less than 200m, and when low-voltage cables enter the computer room, their burial length should not be less than 15m (when high-voltage power cables have been buried, this requirement is generally not applied to low-voltage side cables). For low-voltage buried cables, power cables with metal armor layers or buried through steel pipes should be used to introduce them into the computer room. The metal armor layer of the cable should be connected to the transformer grounding network and the computer room grounding network nearby at both ends.". However, for high-voltage cables, the investment and construction difficulty of buried installation are relatively high, which is difficult for general base stations to achieve. According to the same standard requirements above, lightning protection lines should be installed along the overhead line and high-voltage lightning arresters should be installed on the high-voltage side of the transformer.
2. Install a B-level lightning protection box at the entrance of the AC low-voltage power cable into the computer room. Special attention should be paid to the installation of B-level lightning protection boxes using the "Kevin" wiring method to reduce residual voltage on the leads and fully utilize the function of B-level lightning protection boxes. For base stations where AC low-voltage power cables are buried, the attenuation effect on lightning current after AC low-voltage power cables are buried is very obvious. B-level lightning protection boxes can use ordinary varistor lightning protection modules with an 8/20 μ s waveform. However, for non buried low-voltage power cables, the lightning current may be relatively large. Therefore, it is recommended to use active ignition gap type lightning protection modules with a high current capacity of 10/350 μ S waveform.
II The bottom line connection between the N base station ground network and the equipment inside the station
The grounding network of the base station should be designed in accordance with Chapter 7 "Lightning Protection and Grounding of Small Wireless Base Stations" of the postal standard, and the grounding resistance should also meet the standard of less than 10 Ω.
A good grounding network design and low grounding resistance play an important role in the lightning protection of base stations, but this is far from sufficient. The success of a lightning protection grounding system largely depends on the ground wire connection (installation) relationship between equipment within the station.
1. Common Unreasonable Ground Connection Relationship of Station Equipment This is the most common ground connection relationship of equipment in the computer room. Its drawbacks are very obvious: the ground wire lead of the B-level lightning protection box at the entrance of the computer room is too long, which cannot play its due role; In addition, the ground wire of the switch power supply is also too long, and the residual voltage on the ground wire will accumulate on the power port of the backend device. For this type of base station, no matter how well the grounding network design is or to what extent the grounding resistance is small, it cannot play a good lightning protection role.
2. The postal label recommends two types of equipotential ground wire connection schemes: circular equipotential connection and star shaped equipotential connection. According to the "Postal Code" regulations, "When using a circular equipotential connection, a circular grounding collector line should be set up along the cable rack and wall in the computer room. The circular grounding collector line should be connected to the grounding network at multiple points nearby, and the equipment in the station should be grounded by the circular collector line nearby."
According to the "Postal Code" regulations, "when using star shaped equipotential connection, the main grounding busbar of the base station should be located near the distribution box and the first level power supply SPD. The grounding busbar of the switch power supply and other equipment should be connected by the main grounding busbar. If the equipment rack is far away from the main busbar, a two-stage busbar can be used.". It is recommended to use the equipotential ground wire connection scheme specified in the "Postal Standard" for the connection between the base station grounding network and the equipment inside the station, so as to truly fully utilize the role of lightning arresters at all levels and achieve good lightning protection effects.
Lightning protection and grounding of mobile base stations
III Lightning protection of N station combined power supply system
For the lightning protection of the combined power supply system in the station, its lightning protection circuit is relatively simple and mature. According to the "Postal Standard", a "3+1" AC level lightning arrester with a current capacity of 40kA (8/20 μ S waveform) is used on the AC side of the combined power supply system, and a "1+1" DC lightning arrester with a current capacity of 15kA (8/20 μ S waveform) is used on the DC side of the combined power supply.
IV N power cord and power port lightning protection
The power line is led from the tower bottom machine room all the way to the tower top, with a large spatial span. The potential difference between the tower top and the tower bottom ground grid is also significant, and its lightning protection is very important and relatively difficult. The following lightning protection points should be paid attention to:
1. Use shielded cables, and both ends of the shielding layer should be reliably grounded. The upper end of the shielding layer should be connected to the outer shell (for systems with external lightning protection boxes, connect to the outer shell of the external lightning protection box), and the lower end of the shielding layer should be connected to the outdoor busbar at the feeder window, and should not be introduced indoors to avoid the power line shielding layer from introducing lightning current into the tower indoors.
2. The lightning protection circuit of the power port should be connected in series with a differential inductor to suppress the flow of lightning current to the backend circuit. Note: If there is no suitable DC lightning arrester configured inside the combined power supply, a first level DC lightning protection box should be installed at the point where the power line leads out of the machine room; Because the specific parameters of lightning protection devices vary from manufacturer to manufacturer, they should be selected based on the specific usage location.
Conclusion
At present, the construction of 5G base stations is mainly concentrated in cities and has not yet been widely promoted to rural and remote mountainous areas. The lightning strike environment in cities is relatively good because buildings are generally high and the iron towers (poles) of the base stations are often not the surrounding high points. Once 5G base stations are deployed on a large scale in rural and remote mountainous areas, they will face extremely harsh lightning strike environments.
In addition to taking the above measures for the power supply, 5G base stations should also comprehensively consider various aspects such as lightning protection for the feeder line, lightning protection design for internal circuits, and lightning protection for GPS in order to ensure the stable and reliable operation of 5G base stations.

Shuoding Electric participates in the 2023 Chongqing Smart Power Electrical Equipment Expo